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The Rosenberger HPK system can achieve 275 A at 85 °C up to 1000 V. With their excellent vibration and current capacity performance the HPK connectors are well-suited to typical high-voltage electric vehicle applications such as the connection between battery, inverter and PDU. The range includes 1-, 2-, or 3-pole connectors which for maximum flexibility can be used with copper or aluminum cables in four different cable cross sections. Straight and angled cable couplers as well as corresponding headers are available, either with or without HVIL (high-voltage interlock).
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With its high capacity, compact design the Rosenberger DCS is perfect for space-confined high voltage applications where direct connection is a prerequisite. With a cable cross-section of just 70 mm² the current carrying capacity is 340 A at 85 °C, making it ideal for battery charging or enabling direct connection between the battery and motor components used in electric vehicles.
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Rosenberger HV fuses ensure the safety of high voltage PDUs used in electric vehicles. Watertight and vibration-proof, they feature a HVIL (high-voltage interlock) and are characterized by their lightweight plastic housing. Fuses and the corresponding insert can easily be replaced without opening the component housing.
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Rosenberger HVR®50 connectors are available in straight and angled variants. The additional slide locking mechanism (CPA – Connector Position Assurance) prevents accidental disconnection. Despite their small size these connectors achieve a current capacity of approximately 60 A at 85 °C. HVR®50 connectors are mainly used in ancillary units such as electrical heating systems, air-conditioning units, DC/DC converters, and for charging batteries.
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Rosenberger HVR®200 connectors offer an excellent dimension/performance ratio, combining high current carrying capacity of 210 A at 85 °C while keeping dimensions to a minimum. These two-pin connectors are ideal for connecting elements between a battery and an inverter or for installation in power distribution units (PDU). To suit the relevant installation or usage requirements, the portfolio includes an angled or straight header as well as a straight cable coupler.
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The 3-pole HVR®260 connector system for collective shield applications is used to connect electric motors up to a continuous current of 270 A. Despite its lightweight aluminum housing it is capable of operating safely at extreme temperature ranges from -40 °C to +150 °C. It is certified to vibration severity level IV. Customer-specific variants are available on request.
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The Rosenberger HVR®300 connector system not only provides a maximum current carrying capacity of 320 A, it takes up minimal space. It features a 2-pole angled coupler for shielded cables and a cable cross section of 70 mm² along with the corresponding header. A cross section of 50 mm² is available on request. The lever locking mechanism is secured with an additional slider (CPA – Connector Position Assurance) to prevent accidental unmating.
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Highly compact, HVR®420 connectors offer the highest current carrying capacity in the Rosenberger product portfolio. Even the 95 mm² variant safely enables current transmission of 420 A. Furthermore, the additional slide locking mechanism (CPA – Connector Position Assurance) prevents accidental disconnection. Typical applications include supercharging electric vehicle batteries up to 450 kWh.
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Compact and lightweight, low-voltage Rosenberger LVR®120 connectors are ideal for such applications as electrical superchargers. Achieving approximately 120 A at 85 °C with a cable cross section of just 16 mm² they are certified to Vibration Severity Level 4. Furthermore, the additional slide locking mechanism (CPA – Connector Position Assurance) prevents accidental unmating.
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The Multi-Power connector for field installation from Rosenberger is unique in terms of user-friendliness. The new assembly concept combines secure and reliable connections with a fast and simple cable assembly. Within shortest time the connector can be assembled on cables with various cross-sections (2x 2.5 mm² to 2x 16 mm²) and jacket diameters (Ø 7 – 21.5 mm). This way, the connector can be flexible used for both low-power and high-power applications (up to 55 A/60 V DC). Regardless the simple assembly process, the connector ensures highest quality for outdoor use, EMI shielding and low contact resistances.