HV DCS

Rosenberger provides SMA, BNC and TNC reverse polarity connectors. These coaxial connectors are non-standardized versions, offering interfaces similar to the standard but with center contacts and dielectricum reversed; for use with W-LAN routers when safeguarding against the possibility of incorrect component connection.

Complementing its standard HV connector portfolio, Rosenberger develops and manufactures customer-specific high-voltage components for electric and hybrid vehicles. These enable the lowest possible transition resistances, ensuring long-term low-loss performance and reliability in critical electrical systems such as those for battery charging, cell management, heating, and air conditioning. From concept to final delivery, Rosenberger high voltage custom components are the perfect fit every time. Using its component toolkit, including PDUs, Y-splitters, Busbars and Cell Modules, Rosenberger can develop and manufacture a wide array of tailor-made solutions. These are designed and configured precisely to the relevant vehicle architecture, allowing ideal combinations of the various fuses, relays and other passive and active components required. Power Distribution Units (PDU) Power distribution units (PDU) for vehicles have multiple power input and outputs and use all kinds of connectors, fuses, and relays. In these cases, the PDU generally forms the central link between the vehicle power electronics and batteries, electric motors, and other ancillary units. Y-Splitters Y-splitters are used to distribute the power from one cable harness to two or more units, e.g., between a DC/DC converter and an electric air-conditioning unit. Rosenberger can design Y-splitters for applications with and without shielding for cable cross sections from 4 mm² to 95 mm² in collaboration with the customer. Cell Module Connectors The Rosenberger HV portfolio also includes cell module connectors. These connectors are required to link battery modules within a battery pack. For typical battery applications, multiple custom-designed battery connection points are required. Based on the robust pressure contact system, Rosenberger offers cell module connectors without flexing parts in the contact area. Systems from 100 to 350 A are available. Different assembly directions, coding variants as well as cross sections can be implemented according to customer-specific requirements.

Electric Vehicles (LEV) including e-bikes, e-scooters and pedelecs as well as for UGVs and drones. Providing fast and reliable magnetic connection, these are particularly suited to data communication and power transmission of voltages up to 60 V and current loads up to 40 A. The magnetic locking and precision self-mating capability prevents any accidental or forced disconnection from damaging the connector or the LEV. Furthermore, the high tolerance pin and socket design permits a large number of mating cycles. The RoPD® connection system is ideal for many LEV connection applications – including battery changing and charging – where frequent connection and disconnection is required. The four data contacts and two power transmission pins make a hot-plug capability unnecessary as the data contacts activate the power following connection. For added flexibility the data contacts can be used as a BUS system with an additional supply voltage. Versions of the RoPD® system are also available for EnergyBus applications.

Rosenberger RPC-SP 50 Ω precision connectors are designed for applications up to 22 GHz where quick and reliable interconnects are essential. Intermateable with OSP and BMA connectors, the floating construction allows compensation for axial and radial misalignment while the innovative blind mate self-finding mechanism ensures fast, easy connection and disconnection, bringing significant time and cost reductions. Furthermore, tightening the connection requires no additional tooling. RPC-SP connectors are therefore ideal for use where space is at a premium such as in many rack and plug-in applications. The product range comprises cable, panel and PCB connectors, adaptors to other coaxial connector series, airlines as well as test & measurement accessories such as RPC-SP calibration kits, test cables or measurement equipment (open – short – load).